Maizal’s farm-to-table tortillas are made in the back of an Ossington bar

Alejandra Hernandez, above, stacks and weighs tortillas as they come off the conveyor belt at Ossington Avenue bar Maizal. Founder Iván Wadgymar, left, feeds nixtamalized corn into a stone grinder to make masa used in the tortillas.

Because the solar rises above the restaurant and bar-laiden stretch of Ossington Avenue, sounds of whirring from an computerized stone grinder and a tortilla press are coming from the again of the closed Child Huey bar.

The trio from Maizal is tough at work, fulfilling orders for about 60 kilograms of contemporary corn tortillas for Kensington Market eating places Seven Lives and El Rey. It’s a small order on this specific day — patio season is over and indoor eating is shut down as soon as once more.

For the final 4 years, the unused kitchen of the late night time bar has been churning out tortillas constructed from Ontario-grown corn, supplying eating places within the province and, more and more, residence cooks.

“With the pandemic, the availability chain has modified and I do know plenty of eating places that had bother with shipments in order that they got here to us,” says Maizal founder Iván Wadgymar, who additionally crops and grows a number of the corn he makes use of on an one-acre plot at Cavaleiro Farm, in Schomberg, outdoors of King Metropolis. “Our provide chain is shorter. One time, one of many farmers we work with in Ottawa might solely get her corn midway to Belleville so we needed to get a truck to get it.”

Maizal founder Ivan Wadgymar feeds nixtamalized corn into an automatic stone grinder to make masa.

An untrained palate may dismiss the tortilla as a mere car for carnitas or nopales. However till you’ve eaten a tortilla that’s been made minutes after the corn has been floor, combined, pressed and baked, you’re lacking out.

When eaten the day they’re made, tortillas have a pure elasticity and a richly nutty, nearly popcorn like flavour. The dried kernels (a mixture of white and yellow dent corn this time) is soaked in a single day in an alkaline answer (an historic course of known as nixtamalization) earlier than being floor by stone right into a masa and fed right into a machine that presses and cooks particular person tortillas.

If consuming the tortillas the day after, moisten the perimeters earlier than heating them up in a sizzling pan for 15 seconds all sides. After that, the tortillas are greatest frozen or else they'll get mouldy since there are not any preservatives.

Clients order tortillas by means of Maizal’s website, the place they'll additionally purchase beans that Wadgymar grows when corn isn’t on the sector (a observe generally known as crop rotation which reintroduce vitamins again into the soil), ready-to-steam tamales made with the identical corn (husk and all) and the chili-peanut condiment salsa macha that goes on all the things. Locals are inspired to choose up their orders on the bar, the place the tortillas are wrapped in paper in an effort to keep away from utilizing plastic (not all that totally different from selecting up a loaf from the native bakery).

Wadgymar, a former landscaper, developed an curiosity in farming and environmental research earlier than he began rising corn in 2009. In 2012, he opened Maizal (named after the Spanish phrase for cornfield) as a restaurant in Liberty Village, serving quesadillas and tacos utilizing tortillas constructed from Ontario corn grown on small-scale farms.

Saqib Siddiqi works the tortilla press and cooker required to make thousands of tortillas.

The restaurant closed on the finish of 2020 so Wadgymar might give attention to the tortilla enterprise as extra folks stayed residence to cook dinner. One other bonus: The hours are, in his e book, extra forgiving.

“I used to be leaving the restaurant at 10 at night time. Right here, I’ll be accomplished at three, 4, perhaps six on a busy day,” he notes. “Now I get to see the solar set.”

Within the final six years, he’s upgraded from urgent the masa by hand to utilizing an computerized press to maintain up with the orders. Along with the farm the place he works, he additionally will get corn from small scale farmers within the Ottawa Valley, Northumberland County and Norfolk County.

“I wish to use domestically grown crown from heritage seeds,” says Wadgymar, exhibiting off an ear of dried blue-and-purple corn he plans on rising this 12 months (his darkish blue tortillas have been a success earlier within the fall).

He likes the thought of getting a “connection” to the tortilla when he sees somebody east it. There’s one thing particular about understanding “the work that went in rising the corn and the way the seeds developed.”

Plus, there’s an underpinning of resistance in maintaining the custom of small-scale tortilla making — one thing that’s survived 1000's of years.

“A tortilla is a preserved relic, an Indigenous act and an indication our ancestors’ traditions weren’t worn out and assimilation didn’t occur.”

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